Steel inserts are a common tool used in both wet and dry machining operations. Used for cutting, drilling and milling operations, steel inserts are designed to provide both precision and long-lasting performance. But are steel inserts suitable for both wet and dry machining? The answer is both yes and no.

When used in dry machining operations, steel inserts can provide excellent results, as they are harder and more durable than other materials. They can withstand higher cutting temperatures, meaning they will last longer and provide higher precision than other materials. Additionally, steel inserts are resistant to wear and tear, which makes them an ideal choice for high-speed machining operations.

However, when used in wet machining operations, steel inserts can be prone to corrosion and rusting. While this can be prevented with regular cleaning and maintenance, it does mean that steel inserts are not as suitable for use in wet machining as they are for dry machining. Additionally, steel inserts used in wet machining operations can be more difficult to cool, leading to higher cutting temperatures and shorter tool life.

Ultimately, while steel inserts are suitable for both wet and dry machining operations, they are better suited to dry machining operations. For wet machining operations, non-corrosive materials like ceramics or carbide are a better choice.

Steel inserts are a common tool used in both wet and dry machining operations. Used for TNGG Inserts cutting, drilling and milling operations, steel inserts are designed to provide both precision and long-lasting performance. But are steel inserts suitable for both wet and dry machining? The answer is both yes and no.

When used in dry machining operations, steel inserts can provide excellent results, as they are harder and more durable than other materials. They can withstand higher cutting temperatures, meaning they will last longer and provide higher precision than other materials. Additionally, steel inserts are Coated Inserts resistant to wear and tear, which makes them an ideal choice for high-speed machining operations.

However, when used in wet machining operations, steel inserts can be prone to corrosion and rusting. While this can be prevented with regular cleaning and maintenance, it does mean that steel inserts are not as suitable for use in wet machining as they are for dry machining. Additionally, steel inserts used in wet machining operations can be more difficult to cool, leading to higher cutting temperatures and shorter tool life.

Ultimately, while steel inserts are suitable for both wet and dry machining operations, they are better suited to dry machining operations. For wet machining operations, non-corrosive materials like ceramics or carbide are a better choice.

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Metrology holds a clue to how the story of manufacturing can be retold along bold new lines, says Ola Rollén, president and CEO of Hexagon. In his keynote address at the recent HxGN Live event, he made the point that, in manufacturing, dimensional measurement data have to be part of the total process narrative—from beginning to end.

In manufacturing, the single source of truth is metrology, he said. That’s because the only way to verify that a manufacturing process is producing parts that meet specifications is to measure the parts. Good parts get shipped. Bad parts get scrapped. And that, he said, is how most manufacturing stories end. He insisted that this has to change. This kind of story is incomplete.

The new, complete narrative for manufacturing processes must include a feedback loop in which measurement data, the “truth” about manufactured parts, flows back to the design model in CAD, to the simulation and optimization results from CAE (computer-aided engineering) and to the plan and control decisions made in CAM. The new storyline in manufacturing must be about self-improving, auto-correcting systems. “We have to leverage the lessons learned from metrology. It has to tell us what to do and what to avoid— at every step along the way,” he said, noting that the gaps that now exist can be bridged by metrology data.

This Cemented Carbide Inserts data is the missing link in the story of how most products, from gears and bone screws to automobiles and airplanes, are manufactured. For example, metrology data can and should be used to adjust or refine CNC programs in CAM software to update files being executed on the shop floor—seamlessly and automatically.

Mr. Rollén explained that manufacturers have been missing this link because the connections needed to close the loop have not existed before or were not fully utilized. All this has changed as the Industrial Internet of Things has emerged. In this context, metrology can bring new levels of automation, conductivity and intelligence to the manufacturing story. These three elements are the key enablers that make the new narrative possible.

He concluded this part of his keynote by focusing on the Cast Iron Inserts worldwide automotive industry and how it is being reshaped. You can find his keynote address here. (Suggestion: fast forward to 0:13:00 to jump to remarks most pertinent to manufacturers.)

Other events, presentations and product demos during Hxgn Live fleshed out how Hexagon is positioned to provide these solutions to manufacturers through Hexagon Manufacturing Intelligence, one of Hexagon’s primary businesses. Significantly, Hexagon Manufacturing Intelligence is a 2015 rebranding of Hexagon Metrology. This change reflects how this business has moved beyond its core competence in dimensional metrology to include statistical process control and CAD/CAM software.

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 When the factory “thinks for itself,” machine tools will be a key part of its cognitive ability. This is one of the concepts that researchers in Germany are developing as part of their ongoing “are and be” efforts centered on advanced machine tool technology. When EMO takes place in Hanover, Germany September 19-24, 2011, attendees will be able to see how ideas and solutions from exhibitors are moving this, and other futuristic concepts, closer to reality. This aspect of EMO’s significance was outlined in a recent article distributed by the show’s sponsors. The article highlighted some of the leading research programs at the frontiers of production automation in Germany. According to the article, these programs are the inspiration for technology on display at the show, just as the technology on display inspires the direction of this research. One such program, CoTeSys (Cognition for Technical Systems), includes incorporating artificial intelligence and fuzzy logic into production machines. The goal is to make production machines appropriately responsive to changing conditions without human intervention. Another program, CogMaSh (Cognitive Cutting Inserts Machine Shop), seeks to equip workpieces with radio ID tags so they can seek their own path through a flexible, automated system by querying machine capability and availability. Stimulating the robustness of it entire factory-wide production system is the focus of another program. Artificially induced malfunctions test how well inter-related control systems function when a problem occurs and how well the system recovers on its own. Real-time simulation on a massive scale is the challenge in this program.
 

Simulation is also involved in a program to develop models of expected returns and potential risks involved in factory investments. Factors such as supply chain logistics, dependability of supply, trends in wages CNC Inserts and compensation are being taken into account. Read the full article here.

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